Job Description

Job Title PRO PET Operator
Abbreviation OPPRO2
Company MCCI
Department Technical/FGM
Division Manufacturing
Section Process PET
Unit
Position Level Operator
Work Area Plant
Accountability PRO PET Group Leader

Position Structure

Summary of Job Responsibility

The Shift Operator has the primary responsibility in execute Shift work for keeping the safe and stable plant operation of PET process production in order to achieve the production targets and Standard ISO-9002 , ISO 14001 system in Manufacturing 2 Division. This position will execute create effectively and efficiency process production operational, execute improvement process production program

Duties and Responsibilities

  1. Monitor and check the process conditions on the display of DCS system every time to keep the safe and stable plant operation.
  2. If operator found some abnormality on DCS and/ or plant site, operator must inform his superior as soon as possible.
  3. Operate and adjust each process control item on DCS to keep the operation scope.
  4. Record the process data on DCS twice per one shift to check the operation conditions comparing with our operation scope.
  5. Patrol the plant site to record the plant conditions twice per one shift comparing with our operation scope.
  6. Perform the daily, weekly and monthly regular work under the supervision of Shift Group Leader, according to the operation standard (SOP). See the attachment in detail.
  7. Take all samples to analyze, according to the SOP and instruction manual.
  8. Get the analysis data form QA Section on the telephone to record these data. And inform Shift Group Leader.
  9. Report the results of his works to Shift Group Leader.
  10. Perform the operations to improve it if the operation condition is out of scope, according to the instruction of Shift Group Leader.
  11. Keep the safety and environmental MCCI rule according to company regulation and ISO 14001 system.
  12. Perform the works in the instruction manuals for the daily operation under the supervision of Shift Group Leader.
  13. Inform operators in the next shift about the current plant conditions at the shift change time.
  14. Take the temporary and/ or emergency countermeasure if some trouble and/ or accident take place under the supervision of Shift Group Leader.
  15. Perform the safety procedure for the maintenance works of all facilities and equipment under supervision of Shift Group Leader, according to the work permission system.
  16. Witness and watch the maintenance works by Sub-contractors until finish, considering the safety matter. After that, report the results to Shift Group Leader.
  17. Perform the flushing work, leak test and test run after the finish of the maintenance works under the supervision of Shift Group Leader, according to the instruction manual.
  18. Perform other special tasks requested by Shift Group Leader.
  19. Perform other special tasks assigned by Process Section Manager or Assistant Manager.
  20. Perform 5S activity especially cleaning work in plant site at the least once pershift.
  21. Perform Hatto Hiyari activity.
  22. Perform Kaizen Teian activity
  23. Perform QCC activity.
  24. Practice of Corporate Compliance in work life and environmental

 

Competency Profile

Required Competency RCL ITJ
General
soft
Behaviour Indicators
Level 1 - Semiskilled Use company’s facilities, time and resources only for jobs needed.
Menggunakan fasilitas kerja, waktu dan sumber daya milik perusahaan hanya untuk kepentingan pekerjaan
Level 1 - Semiskilled Gentle to admit for any mistakes caused by own words and actions.
Berani mengakui kesalahan yang ditimbulkan oleh perkataan serta perbuatan diri sendiri.
Level 1 - Semiskilled Perform the task following the target of time, quality and approved budget
Melakukan pekerjaan sesuai dengan sasaran waktu, kualitas dan biaya yang telah ditetapkan.
Level 1 - Semiskilled Acts in accordance with Standards of Conduct (working hour, compliances manual, rules and regulations including safety regulation to prevent occupational accident.)
Bertindak sesuai dengan Standar Berperilaku (jam kerja, kepatuhan pada pedoman Compliance, aturan dan peraturan, termasuk peraturan keselamatan kerja untuk mencegah terjadinya kecelakaan kerja)
1
3
soft
Behaviour Indicators
Level 1 - Semiskilled Double check the accuracy of accepted data or information to ensure quality of work
Memeriksa ulang keakuratan data atau informasi yang diterima untuk menjamin kualitas kerja.
Level 1 - Semiskilled Focus on new or more precise ways (quality, time, cost, etc) to meet goals set by Superior
Fokus pada cara-cara yang baru atau yang lebih akurat (kualitas, waktu, biaya, dll) untuk memenuhi tujuan-tujuan yang ditetapkan oleh atasan
Level 1 - Semiskilled Shows outcomes against a standard of excellence
Menunjukkan hasil yang melampaui standar keunggulan
Level 1 - Semiskilled Express awareness at waste or inefficiency (abnormality, cost, materials, time etc)
Mengekspresikan kesadaran akan sesuatu yang terbuang percuma atau tidak efisien (ketidakwajaran/abnormalitas, biaya, materi, waktu, dll.)
Level 1 - Semiskilled Tries to do the job well, right, and swiftly to achieve target that has been set by organization
Mencoba melakukan pekerjaannya dengan baik, benar dan cepat untuk mencapai sasaran yang telah ditetapkan oleh organisasi
1
3
soft
Behaviour Indicators
Level 1 - Semiskilled Open and active to give and receive change ideas and improvement
Terbuka dan aktif dalam memberi dan menerima ide perubahan serta perbaikan
Level 1 - Semiskilled Share the latest information to related parties following the level and authority and always talk and act in accordance with fact.
Membagi informasi terkini kepada pihak terkait sesuai jenjang dan kewenangan serta senantiasa berbicara dan bertindak sesuai dengan fakta.
Level 1 - Semiskilled Respect to expressed ideas, suggestions and criticisms.
Menghargai individu ketika menyampaikan ide, saran dan kritik
Level 1 - Semiskilled Asks questions to clarify what is expressed.
Menanyakan untuk mendapatkan kejelasan dari apa yang diungkapkan.
Level 1 - Semiskilled Understands what people say and respond accordingly
Memahami apa yang orang katakan dan memberikan respon yang sesuai dengan apa yang diharapkan (waktu, kualitas, dll).
1
2
soft
Behaviour Indicators
Level 1 - Semiskilled Always shows empathy and support/assist when colleague facing difficult situation
Senantiasa menunjukkan sikap empati dan mendukung / membantu ketika rekan mengalami kesulitan
Level 1 - Semiskilled Genuinely values others input and expertise, is willing to learn from others
Secara tulus menghargai masukan dan keahlian orang lain, berkeinginan belajar dari orang lain
Level 1 - Semiskilled As a member of a team, keeps other team members informed and up to date about the group process, individual actions, or influencing events; share all relevant or useful information
Sebagai seorang anggota tim, menjaga anggota tim lainnya mendapatkan informasi dan perkembangan mengenai proses kelompok, aksi individu atau peristiwa-peristiwa yang mempengaruhinya; membagi semua informasi yang relevan dan berguna
Level 1 - Semiskilled Participates actively as a ‘good team player’, does his/her share of the work and support task of teams
Berperan serta secara aktif sebagai seorang ‘pemain tim yang baik’, melakukan bagian dari pekerjaannya dan mendukung tugas tim
1
3
soft
Behaviour Indicators
Level 1 - Semiskilled Conscious to do changes for improvement
Bersemangat melakukan perubahan untuk perbaikan
Level 1 - Semiskilled Conduct continuous improvement to increase products and services
Melakukan perbaikan berkala dan berkelanjutan untuk peningkatan produk dan jasa pelayanan
Level 1 - Semiskilled Creative in proposing new ideas or doing something new and different within the job area which affects the efficiency and job improvement.
Kreatif menciptakan gagasan baru atau melakukan sesuatu yang baru dan berbeda di dalam area kerja yang berpengaruh pada efisiensi dan perbaikan cara kerja.
1
1
soft
Behaviour Indicators
Level 1 - Semiskilled Try to quickly adapt to any changes
Berusaha untuk cepat beradaptasi dengan perubahan
Level 1 - Semiskilled Steps into co-workers tasks when needed or required.
Turut terlibat dalam tugas-tugas rekan kerja saat dibutuhkan atau diharuskan
Level 1 - Semiskilled Acknowledges that people are entitled to their opinions and accepts that they are different.
Mengakui bahwa orang berhak atas pendapat-pendapat mereka dan menerima bahwa mereka berbeda
Level 1 - Semiskilled Acepts that other people’s points of view are reasonable or valid.
Menerima bahwa titik pandang orang lain masuk akal atau dapat valid
1
2
Managerial
Specific
technical
Behaviour Indicators
Level 3 - Very Skilled Able to give education of abnormality (emergency, trouble)
Mampu memberikan pendidikan terkait keadaan tidak normal (darurat, kesulitan)
Level 3 - Very Skilled Able to give education unit facility & operation
Mampu memberikan fasilitas & operasi unit pendidikan
Level 3 - Very Skilled Able to handle unit facility trouble and supervise emergency situation
Mampu menangani masalah pada unit fasilitas dan mengawasi situasi darurat
Level 3 - Very Skilled Able to verify the quality analysis result with quality standard specification and take necessary action
Mampu memverifikasi hasil analisis kualitas dengan spesifikasi standar kualitas dan mengambil tindakan yang diperlukan
Level 3 - Very Skilled Able to do investigation of abnormality
Mampu melakukan investigasi keadaan tidak normal
Level 3 - Very Skilled Able to handle abnormal operation and emergency situation
Mampu menangani operasi abnormal dan situasi darurat
Level 3 - Very Skilled Understand the conseuqeunces of abnormal condition of integrate facility operation to process and quality.
Memahami konsekuensi dari kondisi abnormal operasi fasilitas untuk proses dan kualitas.
Level 3 - Very Skilled Able to operate overall plant independently
Mampu mengoperasikan keseluruhan pabrik secara mandiri
Level 3 - Very Skilled Able to give instruction, education and technical coaching to his subordinates related with plant operation
Mampu memberikan instruksi, pendidikan dan bimbingan teknis kepada bawahannya terkait dengan operasi pabrik
Level 3 - Very Skilled Able to check and control day to day overall plant operation
Dapat memeriksa dan mengendalikan operasi pabrik sehari-hari secara keseluruhan
Level 2 - Skilled Able to propose improvement of working environment and safety
Mampu mengusulkan peningkatan lingkungan kerja dan keselamatan
Level 2 - Skilled Able to give basic operation process education
Mampu memberikan pendidikan dasar proses operasi
Level 2 - Skilled Able to handle abnormal and emergency situation of plant under supervision
Mampu menangani situasi tidak normal dan darurat pabrik di bawah pengawasan
Level 2 - Skilled Understand quality standard specification of sample items
Memahami spesifikasi standar kualitas sampel barang
Level 2 - Skilled Able to identify abnormality of unit facility and propose correction
Mampu mengidentifikasi kelainan fasilitas unit dan mengusulkan koreksi
Level 2 - Skilled Understand the conseuqeunces of abnormal condition to unit facility/operation and process
Memahami konsekuensi kondisi tidak normal terhadap fasilitas unit / operasi dan proses
Level 2 - Skilled Able to operate overall plant under supervision
Mampu mengoperasikan pabrik secara keseluruhan di bawah pengawasan
Level 2 - Skilled Able to operate unit facility/operation independently
Mampu mengoperasikan fasilitas unit / operasi secara mandiri
Level 2 - Skilled Able to handle individual machine trouble
Mampu menangani masalah mesin individual
Level 2 - Skilled Understand Plant Operation
Memahami Operasi Pabrik
Level 1 - Semiskilled Able to do proper sampling
Mampu melakukan pengambilan sampel yang tepat
Level 1 - Semiskilled Able to identifiy abnormality and propose correction
Mampu mengidentifikasi kelainan dan mengusulkan koreksi
Level 1 - Semiskilled Understand the conseuqeunces of abnormal condition of individual machine operation to process and quality
Memahami konsekuensi kondisi abnormal operasi mesin individu untuk proses dan kualitas
Level 1 - Semiskilled Able to operate unit facility/operation under supervision
Mampu mengoperasikan fasilitas unit / operasi di bawah pengawasan
Level 1 - Semiskilled Able to operate individual machine operation independently
Mampu mengoperasikan operasi alat berat secara mandiri
Level 1 - Semiskilled Understand the Basic operation process.
Memahami dasar proses operasi.
3
3
technical
Behaviour Indicators
Level 3 - Very Skilled Able to give education of abnormality (emergency, trouble)
Mampu memberikan pendidikan terkait keadaan tidak normal (darurat, kesulitan)
Level 3 - Very Skilled Able to give education unit facility & operation
Mampu memberikan pendidikan terkait fasilitas & unit operasi
Level 3 - Very Skilled Able to handle unit facility trouble and supervise emergency situation
Mampu menangani masalah fasilitas unit dan mengawasi situasi darurat
Level 3 - Very Skilled Able to verify the quality analysis result with quality standard specification and take necessary action
Mampu memverifikasi hasil analisis kualitas dengan spesifikasi standar kualitas dan mengambil tindakan yang diperlukan
Level 3 - Very Skilled Able to do investigation of abnormality
Mampu melakukan investigasi ketidak-normalan
Level 3 - Very Skilled Able to handle abnormal operation and emergency situation
Mampu menangani operasi abnormal dan situasi darurat
Level 3 - Very Skilled Understand the conseuqeunces of abnormal condition of integrate facility operation to process and quality.
Memahami konsekuensi dari kondisi abnormal operasi fasilitas untuk proses dan kualitas.
Level 3 - Very Skilled Able to operate overall plant independently
Mampu mengoperasikan keseluruhan pabrik secara mandiri
Level 3 - Very Skilled Able to give instruction, education and technical coaching to his subordinates related with plant operation
Mampu memberikan instruksi, pendidikan dan bimbingan teknis kepada bawahannya terkait dengan operasi pabrik
Level 3 - Very Skilled Able to check and control day to day overall plant operation
Mampu memeriksa dan mengendalikan operasi pabrik sehari-hari secara keseluruhan
Level 2 - Skilled Able to propose improvement of working environment and safety
Mampu mengusulkan guna peningkatan lingkungan kerja dan keselamatan
Level 2 - Skilled Able to give basic operation process education
Mampu memberikan pendidikan proses operasi dasar
Level 2 - Skilled Able to handle abnormal and emergency situation under supervision
Mampu menangani situasi abnormal dan darurat di bawah pengawasan
Level 2 - Skilled Understand quality standard specification of sample items
Memahami spesifikasi standar kualitas sampel barang
Level 2 - Skilled Able to identify abnormality of unit facility and propose correction
Mampu mengidentifikasi kelainan fasilitas unit dan mengusulkan koreksi
Level 2 - Skilled Understand the conseuqeunces of abnormal condition to unit facility operation to process and quality
Memahami konsekuensi kondisi abnormal pada operasi fasilitas unit untuk proses dan kualitas
Level 2 - Skilled Able to operate overall plant under supervision
Mampu mengoperasikan pabrik secara keseluruhan di bawah pengawasan
Level 2 - Skilled Able to operate unit facility/operation independently
Mampu mengoperasikan fasilitas unit / operasi secara mandiri
Level 2 - Skilled Able to handle minor trouble
Able to handle individual machine trouble
Level 2 - Skilled Understand Plant Operation
Memahami Operasi Pabrik
Level 1 - Semiskilled Able to do proper sampling
Mampu melakukan pengambilan sampel yang tepat
Level 1 - Semiskilled Able to identifiy abnormality of individual machine and propose correction
Mampu mengidentifikasi kelainan setiap mesin dan mengusulkan koreksi
Level 1 - Semiskilled Understand the conseuqeunces of abnormal condition of individual machine operation to process and quality
Memahami konsekuensi kondisi abnormal operasi setiap mesin untuk proses dan kualitas
Level 1 - Semiskilled Able to operate unit facility/operation under supervision
Mampu mengoperasikan fasilitas unit / operasi di bawah pengawasan
Level 1 - Semiskilled Able to operate individual machine operation independently
Mampu mengoperasikan operasi alat berat secara mandiri
Level 1 - Semiskilled Understand the Basic operation process.
Memahami proses operasi dasar.
3
3
technical
Behaviour Indicators
Level 2 - Skilled Able to make priority on the problem to be solved
Mampu memprioritaskan masalah yang akan dipecahkan
Level 2 - Skilled Able to analyze the problem on his/her working scoupe
Mampu menganalisis masalah pada pembesar kerjanya
Level 2 - Skilled Able to set plan for improvement activities (QCC)based on specified schedule
Mampu menetapkan rencana untuk kegiatan perbaikan (QCC) berdasarkan jadwal yang ditentukan
Level 2 - Skilled Able to initiate and influencing other person to actively participate in improvement activities.
Mampu memulai dan mempengaruhi orang lain untuk berpartisipasi aktif dalam kegiatan peningkatan.
Level 2 - Skilled Understand the concept of Problem solving and Continual Improvement
Memahami konsep pemecahan masalah dan peningkatan secara berkesinambungan
Level 1 - Semiskilled Able to demonstrate/conduct QCC activities.
Mampu menunjukkan / melakukan kegiatan QCC.
Level 1 - Semiskilled Able to utilize each QC 7 tools accordingly.
Mampu memanfaatkan secara tepat untuk masing-masing alat 7 QC
Level 1 - Semiskilled Able to identify the problem within his/her work scope.
Mampu mengidentifikasi masalah dalam lingkup pekerjaannya.
Level 1 - Semiskilled Understand the steps in implementing quality control activities.
Memahami langkah-langkah dalam menerapkan kegiatan kontrol kualitas.
Level 1 - Semiskilled Understand the basic concept of Quality Control Circle (QCC) activities.
Memahami konsep dasar kegiatan Lingkaran Kontrol Kualitas (QCC).
2
2
technical
Behaviour Indicators
Level 2 - Skilled Able to propose improvement of working environment and safety
Mampu mengusulkan peningkatan lingkungan kerja dan keselamatan
Level 2 - Skilled Able to give basic operation process education
Mampu memberikan penjelasan dasar proses operasi
Level 2 - Skilled Able to handle abnormal and emergency situation of plant under supervision
Mampu menangani situasi abnormal dan darurat di bawah pengawasan
Level 2 - Skilled Understand quality standard specification of sample items
Memahami spesifikasi standar kualitas barang sampel
Level 2 - Skilled Able to identify abnormality of unit facility and propose correction
Mampu mengidentifikasi ketidak-normalan pada unit fasilitas dan mengusulkan koreksi
Level 2 - Skilled Understand the conseuqeunces of abnormal condition of unit facility operation to process and quality
Memahami konsekuensi kondisi tidak normal dari unit fasilitas operasi untuk proses dan kualitas
Level 2 - Skilled Able to operate overall plant under supervision
Mampu mengoperasikan pabrik secara keseluruhan di bawah pengawasan
Level 2 - Skilled Able to operate unit facility/operation independently
Mampu mengoperasikan fasilitas unit / operasi secara mandiri
Level 2 - Skilled Able to handle individual machine trouble
Mampu menangani masalah setiap mesin
Level 2 - Skilled Understand Plant Operation
Memahami Operasi Pabrik
Level 1 - Semiskilled Able to do proper sampling
Mampu melakukan pengambilan sampel yang tepat
Level 1 - Semiskilled Able to identifiy abnormality and propose correction
Mampu mengidentifikasi ketidak-normalan dan mengusulkan koreksi
Level 1 - Semiskilled Understand the conseuqeunces of abnormal condition of individual machine operation to process and quality
Memahami konsekuensi kondisi tidak normal operasi setiap mesin untuk proses dan kualitas
Level 1 - Semiskilled Able to operate unit facility/operation under supervision
Mampu mengoperasikan unit fasilitas / operasi di bawah pengawasan
Level 1 - Semiskilled Able to operate individual machine operation independently
Mampu mengoperasikan operasi alat berat secara mandiri
Level 1 - Semiskilled Understand the Basic operation process.
Memahami dasar proses operasi.
2
3
technical
Behaviour Indicators
Level 1 - Semiskilled Able to take emergency repairmen for Instrument Equipment: A. Zero Check Transmitter, B. Change PG, C, Change TG, D. Change bolt Air Knocker
Dalam keadaan darurat Mampu memperbaiki Peralatan Instrumen: A. Pemancar Pemeriksaan Nol, B. Ubah PG, C, Ubah TG, D. Ubah baut Air Knocker
Level 1 - Semiskilled Able to take emergency repairmen for Mechanical Equipment: A. Filling Oil, B. Tighten Bolt & Nut, C. Change Valve, D. Change Gasket, E. Install clamp
Dalam keadaan darurat Mampu memperbaiki Peralatan Mekanik: A. Mengisi Minyak, B. Kencangkan Baut & Mur, C. Ganti Katup, D. Ganti Gasket, E. Pasang penjepit
Level 1 - Semiskilled Understands basic of Electrical Equipment: A. Motor, B. UPS, C. NFB, D. VCS, E.Trafo
Memahami dasar Peralatan Listrik: A. Motor, B. UPS, C. NFB, D. VCS, E.Trafo
Level 1 - Semiskilled Understands basic of Instrument Equipment: A. Flow Meter, B. Control Valve, C. Remote Valve, D. Transmitter, E. PWH Packing Machine, F. DCS system, G. Sequence Table, H. Interlock Diagram, I. Annunciator
Memahami dasar Peralatan Instrumen: A. Flow Meter, B. Katup Kontrol, C. Katup Jarak Jauh, D. Transmitter, E. Mesin Pengepakan PWH, sistem F. DCS, G. Tabel Urutan, H. Diagram Interlock, I. Pengunci
Level 1 - Semiskilled Understands basic of Mechanical Equipment: A.Basic of Pump, B. Basic of Blower, C. Basic of Compressor, D. Basic Of Decanter, E. Basic of Agitator, F. Basic of Heat Exchanger, G. Basic of Rotary Valve, H. Basic of Screw Conveyor, I. Basic of piping, J. Basic of Gasket, K. Basic of Valve, L. Basic of Steam trap, M. Basic of Lubrication, N. Basic of Shaft Seal
Memahami dasar Peralatan Mekanik: A. Dasar Pompa, B. Dasar Blower, C. Dasar Kompresor, D. Dasar Decanter, E. Dasar Agitator, F. Dasar Penukar Panas, G. Dasar Katup Putar, H. Dasar Konveyor Sekrup , I. Dasar perpipaan, J. Dasar Gasket, K. Dasar Katup, L. Dasar Perangkap Uap, M. Dasar Pelumasan, N. Dasar Segel Shaft
Level 1 - Semiskilled Able to implement for basic principle Autonomous Maintenance: A. Cleaning, B. Lubrication, C. Tightening bolt and nut, D. Daily checks, E. Detection of deviation (early detection), F. Simple repairs
Mampu menerapkan prinsip dasar Pemeliharaan Otonomi: A. Pembersihan, B. Pelumasan, C. Pengetatan baut dan mur, D. Pemeriksaan harian, E. Deteksi penyimpangan (deteksi dini), F. Perbaikan sederhana
1
3
technical
Behaviour Indicators
Level 1 - Semiskilled Understand chemical MSDS
Memahami MSDS kimia
Level 1 - Semiskilled Able to load and unload chemical from vehicle to CWH and vise versa
Mampu memuat dan mengeluarkan bahan kimia dari kendaraan ke CWH dan sebaliknya
Level 1 - Semiskilled Understand how to do First treatment if expose by certain chemical
Memahami bagaimana melakukan Perawatan pertama jika terpapar oleh bahan kimia tertentu
1
2